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Cuplock Scaffolding System

The Cuplock Scaffolding System is a heavy-duty modular solution widely used for formwork support and access scaffolding in construction projects. Its quick-locking cup mechanism and hammer-set joints allow fast erection while delivering high structural stability under load.

AMCO Exports manufactures Cuplock system components using scaffold-grade steel, ensuring consistent quality, long service life, and reliable performance on demanding project sites.

Key Specifications of Cuplock System

  • System Type: Modular Cuplock Scaffolding

  • Connection Mechanism: Two-cup locking system (fixed lower cup + sliding upper cup)

  • Compatible Tube Size: 48.3mm

  • Components: Vertical standards, ledgers, transoms, top cups, bottom cups, accessories

  • Key Advantage: Tool-less locking, high strength, rapid erection

Cuplock System for Scaffolding & Formwork & Access

The Cuplock Scaffolding System is a modular, heavy-duty support solution widely used for
formwork, staging, and access scaffolding in construction and industrial projects.
Its proven cup-lock connection mechanism allows fast erection, high load capacity, and minimal loose components, making it one of the most preferred systems on large project sites.AMCO Exports manufactures precision-engineered Cuplock components designed to perform reliably under tough site conditions, repeated use, and heavy structural loads.

Cuplock Scaffolding System – Technical Specifications

1. Cuplock Vertical Standards

Length (m) Outer Diameter Material Grade Weight (kg) Top Cup Bottom Cup
0.5 m 48.3 mm Mild Steel / EN-8 2.80 – 3.20 Fitted Fitted
1.0 m 48.3 mm Mild Steel / EN-8 5.60 – 6.20 Fitted Fitted
1.5 m 48.3 mm Mild Steel / EN-8 8.40 – 9.20 Fitted Fitted
2.0 m 48.3 mm Mild Steel / EN-8 11.00 – 12.30 Fitted Fitted
2.5 m 48.3 mm Mild Steel / EN-8 13.80 – 15.10 Fitted Fitted
3.0 m 48.3 mm Mild Steel / EN-8 16.50 – 18.00 Fitted Fitted

2. Cuplock Horizontal Ledgers

Length (m) Tube Diameter Ledger End Type Material Grade Weight (kg)
0.6 m 48.3 mm Forged Blade End Mild Steel / EN-8 2.50 – 2.80
0.9 m 48.3 mm Forged Blade End Mild Steel / EN-8 3.60 – 4.00
1.2 m 48.3 mm Forged Blade End Mild Steel / EN-8 4.80 – 5.20
1.5 m 48.3 mm Forged Blade End Mild Steel / EN-8 6.00 – 6.50
1.8 m 48.3 mm Forged Blade End Mild Steel / EN-8 7.20 – 7.80
2.0 m 48.3 mm Forged Blade End Mild Steel / EN-8 8.00 – 8.50

3. Cuplock Accessories

Component Material Description Weight
Top Cup Forged Steel Locks horizontals into place 0.40 – 0.50 kg
Bottom Cup Mild Steel / Ductile Cast Iron Fixed at node point 0.25 – 0.35 kg
Ledger Blade Forged Steel Engages with top & bottom cups 0.25 – 0.30 kg
Spigot Pin Mild Steel Joins verticals 0.35 – 0.45 kg
Base Jack Mild Steel Provides height adjustment 3.5 – 4.5 kg

4. Load Capacity (General)

Component Safe Working Load
Vertical Standard Up to 40–50 kN depending on height & spacing
Ledger (Horizontal) Used as bracing/support only — not load-bearing
Cuplock Tower Safe up to 6–10 meters with proper bracing

5. Surface Finish Options

Finish Type Benefits
Painted Economical, corrosion-resistant
Hot-Dip Galvanized Ideal for long-term & offshore projects
Powder-Coated Scratch resistant, clean finish

Why Contractors Choose AMCO Exports

AMCO Exports has supplied Cuplock components for decades to India’s leading EPC contractors. Every component is built to tight tolerances and tested for durability.

Used in projects by:
L&T, Tata Projects, GMR, Shapoorji Pallonji, Reliance Infra, and more.

We support:

  • Bulk orders

  • Export shipments

  • Custom fabrication

Related Cuplock System & Accessories

The Cuplock Horizontal Ledger works as part of a complete Cuplock scaffolding system. To build a safe and fully compatible structure, contractors typically combine ledgers with the following Cuplock accessories:

Because all these components follow standard Cuplock specifications, they fit together seamlessly. As a result, contractors achieve faster erection, better load distribution, and improved site safety.

For complete Cuplock system supply and accessories, AMCO Exports provides manufacturer-direct support, consistent quality, and bulk project pricing.

Get Cuplock System Price & Availability

For Cuplock scaffolding price, bulk orders, or project-based supply, contact AMCO Exports directly. Share your required sizes, quantities, and delivery location for a quick quotation.

📞 Call / WhatsApp: +91 98888 82322
📧 Email: amcosales1@gmail.com
🌐 Website: www.amcoexports.com

Pan-India supply | Export supported | Manufacturer pricing

Key Features of Cuplock Scaffolding System

    • Fast cup-lock mechanism for rapid erection

    • Strong and stable structure for heavy-duty support

    • Ideal for formwork, staging, shuttering, and access scaffolding

    • Minimum loose components = zero loss on site

    • Compatible with standard 48.3mm tubes

    • Durable, long-lasting, and proven in major projects

Where Cuplock System Is Used

Construction

Façade work, slab support, access platforms, beam formwork.

Industrial Plants

Shutdown maintenance, elevated working platforms.

Shipbuilding & Offshore

Complex structures requiring rigidity and speed.

Its modular design means:

  • Faster erection & dismantling

  • Fewer workforce requirements

  • Lower rental and storage costs

How the Cuplock Connection Works

The forged ledger blade is placed into the lower cup on the vertical.
Then the upper cup slides down and locks with a quick hammer tap.
The result: a rigid, positive connection within seconds.

FAQ

Q1: How does the Cuplock (C-Lock) mechanism work?

It uses a fixed lower cup and a movable upper cup. A ledger blade sits in the lower cup, and the upper cup locks it with a hammer blow—creating a secure joint instantly.

Q2: What are the cost benefits of Cuplock scaffolding?

The system dramatically reduces labor time because assembly is tool-less and fast. Faster erection = lower project cost.

Q3: Is C-Lock the same as Cuplock scaffolding?

Yes. C-Lock is a branded version of the standard Cuplock scaffolding system used worldwide.

Q4: Why is Cuplock more efficient than traditional scaffolding?

No nuts, bolts, clamps, or wedges. Minimal loose parts, faster build time, and higher productivity.

Q5: Are you a Cuplock System manufacturer?

Yes. AMCO Exports is a leading manufacturer and exporter of Cuplock verticals, horizontals, top cups, bottom cups, and all related accessories.

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