AMCO Exports is a leading cuplock scaffolding System manufacturer in India supplying high-quality cuplock scaffolding systems for construction, formwork, and industrial projects. As a trusted cuplock scaffolding manufacturer, AMCO Exports provides complete modular scaffolding systems with bulk supply and export capability.
Key Benefits of Cuplock Scaffolding System
- Quick cup-and-wedge locking mechanism
- High load-bearing capacity for heavy projects
- Fast erection and dismantling
- Suitable for slab formwork and shoring scaffolding
- Durable, reusable, and cost-effective system
Cuplock Scaffolding System Price & Bulk Supply
The price of cuplock scaffolding depends on:
- Component type (standards, ledgers, accessories)
- Quantity and project requirement
- Finish (painted / galvanized)
📦 Bulk orders and container supply available
Contact a reliable cuplock scaffolding manufacturer to get accurate pricing based on your project requirements.
👉 Get direct manufacturer pricing
📞 +91 98888 82322
📩 amcosales1@gmail.com
Cuplock Scaffolding System Technical Specifications
1. Cuplock Vertical Standards
Vertical standards form the main load-bearing framework. Each standard includes fixed bottom cups and sliding top cups at regular intervals.
| Length (m) | Outer Diameter | Material Grade | Weight (kg) | Top Cup | Bottom Cup |
|---|---|---|---|---|---|
| 0.5 | 48.3 mm | MS / EN-8 | 2.80 – 3.20 | Fitted | Fitted |
| 1.0 | 48.3 mm | MS / EN-8 | 5.60 – 6.20 | Fitted | Fitted |
| 1.5 | 48.3 mm | MS / EN-8 | 8.40 – 9.20 | Fitted | Fitted |
| 2.0 | 48.3 mm | MS / EN-8 | 11.00 – 12.30 | Fitted | Fitted |
| 2.5 | 48.3 mm | MS / EN-8 | 13.80 – 15.10 | Fitted | Fitted |
| 3.0 | 48.3 mm | MS / EN-8 | 16.50 – 18.00 | Fitted | Fitted |
2. Cuplock Horizontal Ledgers
Horizontal ledgers connect vertical standards and provide lateral stability. Forged blade ends ensure secure locking within the cup joint.
| Length (m) | Tube Diameter | Ledger End Type | Material Grade | Weight (kg) |
|---|---|---|---|---|
| 0.6 | 48.3 mm | Forged Blade End | MS / EN-8 | 2.50 – 2.80 |
| 0.9 | 48.3 mm | Forged Blade End | MS / EN-8 | 3.60 – 4.00 |
| 1.2 | 48.3 mm | Forged Blade End | MS / EN-8 | 4.80 – 5.20 |
| 1.5 | 48.3 mm | Forged Blade End | MS / EN-8 | 6.00 – 6.50 |
| 1.8 | 48.3 mm | Forged Blade End | MS / EN-8 | 7.20 – 7.80 |
| 2.0 | 48.3 mm | Forged Blade End | MS / EN-8 | 8.00 – 8.50 |
3. Cuplock Accessories
Key accessories ensure proper locking, load transfer, and structural alignment within the cuplock system.
| Component | Material | Description | Weight |
|---|---|---|---|
| Top Cup | Forged Steel | Locks horizontals | 0.40 – 0.50 kg |
| Bottom Cup | MS / Ductile CI | Fixed node point | 0.25 – 0.35 kg |
| Ledger Blade | Forged Steel | Engages cup joint | 0.25 – 0.30 kg |
| Spigot Pin | Mild Steel | Connects verticals | 0.35 – 0.45 kg |
| Base Jack | Mild Steel | Height adjustment | 3.5 – 4.5 kg |
For slab shuttering and staging work, the cuplock drop head allows adjustable connections and early striking without disturbing the main support structure.
4. Load Capacity of Cuplock Scaffolding System
Load capacity depends on configuration, spacing, and installation quality.
Vertical Standard: 40–50 kN
Ledger: Support & bracing
Cuplock Tower: Up to 6–10 meters with proper bracing
👉 Always verify with a qualified engineer.
5. Surface Finish Options
Painted – economical
Hot-dip galvanized – long-term outdoor use
Powder coated – clean finish, scratch resistant
How Does a Cuplock Scaffolding System Work?
A Cuplock Scaffolding System uses a unique cup-and-blade locking mechanism to create strong, rigid, and modular scaffolding structures without the need for loose fittings or separate clamps. Fixed bottom cups are welded to the Cuplock Vertical Standards, while sliding top cups rotate and lock the forged blades of horizontal members securely in place.
During installation, Cuplock Horizontal Ledgers and Intermediate Transoms fit into the lower cups. The upper cups are then rotated and lightly hammered down to create a rigid four-way connection capable of supporting heavy construction loads.
- ✔ Fast tool-free installation
- ✔ Secure four-way locking mechanism
- ✔ Excellent load distribution
- ✔ Reduced labour and erection time
- ✔ High structural rigidity
- ✔ Easy dismantling and reuse
Advantages of Cuplock Scaffolding System
The Cuplock Scaffolding System is one of the most widely used modular scaffolding systems because of its simplicity, high load-bearing capacity, and versatility across commercial, industrial, and infrastructure projects.
- High load-bearing capacity for heavy-duty applications
- Rapid erection and dismantling with minimal labour
- No loose nuts, bolts, or wedges
- Suitable for slab formwork and shoring applications
- Excellent structural stability
- Compatible with multiple scaffold configurations
- Reusable with low maintenance costs
- Available in painted and Hot-Dip Galvanized (HDG) finishes
- Ideal for domestic and export projects
Applications of Cuplock Scaffolding System
AMCO Exports supplies complete Cuplock Scaffolding Systems for a wide range of construction, industrial, and infrastructure applications where strength, speed, and safety are essential.
- High-rise residential buildings
- Commercial construction projects
- Bridge construction
- Flyovers and elevated corridors
- Metro rail projects
- Industrial maintenance
- Power plants
- Oil & gas refineries
- Petrochemical plants
- Shipyards
- Airport construction
- Slab formwork support
- Shoring scaffolding systems
- Facade access scaffolding
- Infrastructure and EPC projects
How to Choose the Right Cuplock Scaffolding System
Selecting the correct Cuplock Scaffolding System depends on project requirements, working height, loading conditions, and environmental exposure. Choosing the right configuration improves safety, productivity, and cost efficiency.
- Working height
- Expected load capacity
- Bay spacing
- Platform width
- Required scaffold components
- Surface finish (Painted or HDG)
- Site environment
- Compliance with project specifications
- Transportation and storage requirements
- Future reuse requirements
AMCO Exports also manufactures custom Cuplock Scaffolding Systems according to project drawings, technical specifications, and OEM requirements.
Standards Followed
Our Cuplock Scaffolding Systems are manufactured for projects designed according to internationally recognized scaffolding standards and engineering requirements.
| Standard | Description |
|---|---|
| BS 1139 | British Standard for Metal Scaffolding |
| EN 74 | Scaffolding Couplers and Components |
| EN 12811 | Temporary Works Equipment Performance Requirements |
| IS Standards | Applicable Indian Standards & Project Specifications |
Components of the Cuplock Scaffolding System
A complete Cuplock Scaffolding System consists of multiple precision-engineered components that work together to provide safe access, efficient load transfer, and high structural stability.
| Component | Function |
|---|---|
| Cuplock Vertical Standard | Main load-bearing vertical member |
| Cuplock Horizontal Ledger | Horizontal connection and bay formation |
| Intermediate Transom | Supports scaffold boards and steel planks |
| Top Cup | Locks ledgers and transoms securely |
| Bottom Cup | Provides fixed locking point |
| Ledger Blade | Engages with cup joint |
| Base Jack | Height adjustment and leveling |
| Drop Head | Early striking for slab formwork |
| Steel Plank | Working platform |
Frequently Asked Questions (FAQs)
1. What is a Cuplock Scaffolding System?
A Cuplock Scaffolding System is a modular scaffold with a cup-lock mechanism that provides fast assembly, high load capacity, and safe working platforms.
2. What are the main components of a Cuplock System?
The system includes vertical standards, horizontal ledgers, intermediate transoms, top cups, bottom cups, ledger blades, base jacks, joint pins, and steel planks.
3. Is Cuplock Scaffolding suitable for heavy-duty construction?
Yes. It is widely used for slab formwork, bridges, metro projects, industrial plants, and infrastructure projects requiring high load-bearing performance.
4. What surface finishes are available?
AMCO Exports offers Painted and Hot-Dip Galvanized (HDG) finishes depending on project requirements.
5. Do you manufacture custom Cuplock Scaffolding Systems?
Yes. We provide OEM manufacturing, custom sizes, project-specific fabrication, and export-grade packaging.
Get Best Price for Cuplock Scaffolding System
Looking for a reliable Cuplock Scaffolding System manufacturer in India? AMCO Exports supplies complete modular scaffolding systems with factory-direct pricing, bulk production, OEM manufacturing, and worldwide export support.
- ✔ Manufacturer Since 1989
- ✔ 35+ Years Manufacturing Experience
- ✔ Factory Direct Pricing
- ✔ OEM Manufacturing
- ✔ Bulk Orders Accepted
- ✔ PAN India Supply
- ✔ Export to 30+ Countries
📞 Call / WhatsApp: +91 98888 82322
📧 Email: amcosales1@gmail.com
🌐 Website: www.amcoexports.com
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